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Izvestiya SFedU
Engineering sciences
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ISSN 1999-9429 print
ISSN 2311-3103 online
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  • MODELING OF THE VACUUM INFUSION PROCESSES IN THE MANUFACTURING OF THE LARGE POLYMERIC COMPOSITE STRUCTURES

    Huang Jyun-Ping
    2021-08-11
    Abstract ▼

    The article presents the technology of computer simulation of the vacuum infusion process
    in the production of large-sized polymeric composite structures, which is attracting more and
    more attention in the aircraft industry, due to the ease of implementation and the relatively low
    cost of production preparation. The difficulty of industrial implementation of the process and ensuring
    the required quality is due to its high sensitivity to modes - temperature, vacuum pressure
    and the layout of the vacuum ports and resin injection. The purpose of the developed methodology
    for computer modeling of the process with the possibility of its subsequent optimization is to exclude
    the currently used lengthy and very expensive trial and error method when working out the
    technology. The proposed mathematical model of the process linking the equation of the phase
    field, which reconstructs the interface between the resin and the void region of the preform, the
    Richards equation for the propagating viscous fluid in an unsaturated porous medium, the thermal
    kinetics of the resin and thermal conductivity, is implemented in the environment of a finite element
    package. Computer implementation of the model provides an accurate reconstruction of the
    dynamics of the front of the propagating resin in a porous preform, the possibility of the emergence
    and localization of non-impregnated zones of the molded structure, thereby eliminating the
    formation of irreparable defects. The results obtained demonstrate the ability of the developed
    technique to ensure the stability of the quality of the produced composite structures with increased
    requirements for the continuity of its microstructure and its structural strength.

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