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Izvestiya SFedU
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ISSN 1999-9429 print
ISSN 2311-3103 online
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  • THE PROSPECTS FOR INTENSIFICATION OF SINTERING OF PIEZOCERAMIC MATERIALS

    M.A. Marakhovskiy , V.A. Marakhovskiy , А. А. Panich
    2020-10-11
    Abstract ▼

    The paper investigates the possibility of changing the properties of piezoelectric ceramics for various purposes.
    The aim of the study is to correct properties by changing technological factors in the manufacture of
    piezoceramics without modifying their chemical composition. At the most important technological stage – sintering
    – the density, hardness and strength of piezoceramics are formed, which directly affect its electrophysical
    parameters, since the piezoelectric effect is an Electromechanical transformation. Of particular interest are sintering
    methods that combine the process of compaction of particles with heating - hot pressing and spark plasma
    sintering. Such methods, due to the created uniaxial pressure, activate the diffusion processes of mass transfer
    during sintering, contributing to the production of high-density piezoceramics while lowering the sintering temperatures. However, unlike hot pressing, spark plasma sintering generates spark discharges between the powder
    particles, which, in combination with ultra-fast heating (up to 1000 ° C/min), forms a fine-grained monophase
    structure of ceramics. This microstructure increases the mechanical and electrophysical parameters of the resulting
    ceramics. The aim of the study was to test the proposed sintering methods on piezoelectric materials of different
    compositions in order to control their properties. The objects of research were piezoceramic materials based
    on the zirconate-titanate-lead system and their modifications, including multicomponent materials with high application
    potential, as well as lead-free ferroelectric material Ba0.55Sr0.45TiO3 (BST). The dependences of the
    formed ceramic structure on the sintering method and temperature were determined using scanning electron
    microscopy. The regularities of "sintering method – microstructure – properties" are established. The effectiveness
    of hot pressing and spark plasma sintering methods for correcting the properties of piezoceramics of various
    types of applications has been confirmed, which together with a decrease in sintering temperatures, as well as a
    reduction in the duration of the process (by 36 times!) relevant for energy saving purposes.

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