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RESEARCH OF MASKING PROPERTIES OF SILICON OXIDE FILMS FOR SILICON MEMBRANE FABRICATION BY WET ETCHING
S.V. Malohatko, E.Y. Gusev2021-02-13Abstract ▼Microelectromechanical sensors of the membrane type are fabricated by surface and bulk
micromachining. In the latter case, the membranes are obtained by deep anisotropic etching of a
single-crystal silicon layer or substrate to a thickness of 20–50 μm. In this case, both dry and wet
etching methods are used. The advantage of wet etching is easy control of the lateral dimensions
of the membranes and high selectivity. High selectivity of etching can be achieved due to the
choice of the appropriate composition of the etching solution, the material of the protective coating
and fabrication techniques. The paper presents an experimental study of the protective properties
of silicon oxide films obtained by thermal oxidation, plasma-chemical deposition, and combined
coating of these films under wet etching of single-crystal silicon in a 30% aqueous solution
of potassium hydroxide at a temperature of 80°C. The etching selectivity, residual thickness,
roughness, and surface concentration of local defects were calculated using data of stylus
profilometry, optical interferometry, and microscopy. It was found that the rates and selectivity of
etching of thermal oxide and plasma chemical oxide after rapid thermal annealing are quite close
– 6,7 nm/min, 1:338 and 7 nm/min, 1:372, respectively. The surface roughness of the oxide films
increased more when etching the thermal oxide films, as well as the plasma oxide of composite
coating. The root-mean-square values of the residual roughness were 1–2 nm. Local defects of the
etched alike with a concentration of 0,1–0,2 mm-2 were found in the films. It was found that the use
of a 1 μm plasma oxide layer in a combined coating prevents etching of the thermal oxide, but to
avoid local defects, its thickness should be increased to 1,5–2,0 μm; an annealed film of plasma
oxide, with a thickness of 2,0 μm, can also be considered as an effective protective coating for
deep wet etching of silicon. -
RESEARCH OF TEMPERATURE AND CONCENTRATION ON ANISOTROPIC WET ETCHING OF MONOCRYSTALLINE SILICON
S.V. Malokhatko , D.A. Bakshevnikov , Gusev E. Y. Gusev2021-08-11Abstract ▼The main material of most mechanical sensors is silicon. For the formation of silicon structures,
the methods of bulk micromachining - deep etching of the substrate – are used. Anisotropic
wet etching is traditionally used to form structures that are subject to high requirements for dimensional
accuracy and reproducibility. In this case, an aqueous solution of alkali is used as an
etchant. Determining the optimal mode by the concentration and temperature of the solution will
allow you to obtain a relatively uniform, smooth surface at a high etching rate. An experimental
study of the influence of concentration (20-40%) and temperature (60-80°C) was carried an aqueous
KOH solution on the etching rate of monocrystalline silicon, as well as the surface morphology
under conditions of a long etching process. The etching rates in 20%, 30%, and 40% solution
for the selected temperature range were 0.68–2.0 μm/min, 0.77–2.4 μm/min, and 0.7–1.9 μm/min,
respectively. The morphology of the silicon surface at a depth of 270 microns was analyzed. It was
found that at a solution concentration of 20% KOH and 80°C, a developed surface morphology
with a roughness of ~ 400 nm is formed; a decrease in the solution temperature makes it possible
to obtain a more even surface with a residual roughness of ~ 340 nm. At a concentration of 30%
KOH solution, the surface is more uniform with a roughness of ~ 100 nm; a change in temperature
from 60 to 80 °C has almost no effect on its morphology. At a concentration of KOH solution of40% and 80°The initial relief of the etching surface is sufficiently developed ~ 340 nm, and a decrease
in the temperature of the solution to 60°C allows it to be reduced to a state characteristic of
the etching condition at 30% and a temperature of 80°C.








